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Here is my Clutch
Shift Fork Dust Boot. It has several crakes and I will need to repair
it as they are no longer available. 11/1/2005 |
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Here you can see
the repaired areas of the two damaged wheels. One wheel had two
damaged spots, and the other only one.
MRT (Marsh Racing Wheels) is also
sending me the replacement bead lock rings and a check for the repair work.
the repairs was done by Weldcraft
Wheels and I'd recommend them to any one. 11/02/2005 |
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I've now gotten the
Intermediate Drive Shaft Angle corrected (Transmission and Transfercase
yokes in parallel planes). Here you can see the before and after.
I was unable to raise the rear of the engine because of the tight fit in the
brackets to mount the bellhousing to the stock frame ears, so I had to lower
the front of the engine. I wound up lowering it just over a 1/2".
That was about twice what I had hoped it would take when I was looking at
raising the rear. 11/03/2005 |
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Started the Cab
Body repair. I've cut out the floor under the batteries and need to
bend a new piece of 16 gauge metal and weld it in. I also patched a
couple of holes. Here you can see the right rear cab corner that I cut
out and a rectangle and then welded in a fresh piece of steel. I'm no
body guy, but the repair should be sound, and with a little bondo should
look just fine. 11/06/2005 |
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Started modifying
the seat riser to accept the passenger side bucket seat. Looks like my
measurements are pretty close. Need to scoot the seat inboard a
little, but height wise it matches the drivers side. I've also got
enough room between the two bucket seats to put Gabrielle's seat in so all
three of us can ride in the M. I'll have to have three sets of 4-point
harnesses to go with the roll bar I still have to build. 11/07/2005 |
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Still got some work
to do, but here is the progress of lowering the passenger side seat riser
and boxing it to hold the batteries and a small storage area. You can
see the area in the bottom that needs to be repaired . It's not cut
down as much as the drivers side, as the seat will not have any tracks, and
I need the extra height to clear the batteries. 11/09/2005 |
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Mounted the last
three of the tires on the wheels and installed them on the truck yesterday.
Looks like today will be the last nice day, so I rolled the truck out and
while sweeping out the dust (and leaves) too a few pictures.
11/13/2005 |
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11/13/2005 |
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11/12/2005 |
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11/13/2005 |
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11/13/2005 |
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11/13/2005 |
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11/13/2005 |
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Under Passenger
Seat Battery and Storage area. I have 1" minimum of clearance on all
sides of the batteries. and still have plenty of storage room behind them.
11/13/2005 |
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11/13/2005 |
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11/13/2005 |
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11/13/2005 |
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11/13/2005 |
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Now that I'm back home and have some new parts,
I've assembled the dash for gauge fit, and assembled the clutch and brake
pedals. 11/25/2005 |

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Here you see the mock up of the roll bar that I
will build from 2" x 4" x ¼" steel
tubing. 11/25/2005 |

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Completed the fuel supply and return lines
(except for the tank termination that is). Bending 3/8 steel lines is
fun, and then try and find a close low point to mount the fuel pump.
Installation looks good, although I don't look to ever servicing it with the
body on. 11/27/2005 |
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Here is the current plans on the 2" x 4" x ¼"
steel tubing roll bar. The 2" square tube will be at the top of the
seat riser to provide some side to side stability/strength. I'd prefer
to have it inside the roll bar, but the seats are in the way of moving it
forward, or I'd have to narrow the roll bar to move it backward because of
the cab corner radius. The plate on the floor will have the ~6" x ~
14" gusset and will closely match the current Cab Gusset in the same area.
11/28/2005 |